Complex components can be produced in a short time using 3D printing.
Material properties and dimensions are almost identical to the later series product – which means that testing printed components from the very first prototypes is extremely meaningful.
HC-Concepts is responsible for development and design – HC-Innovations produces the first prototypes using 3D printing.
With state-of-the-art technology and an experienced team, we offer customized solutions.
3D printing offers numerous advantages over traditional manufacturing methods:
3D printing enables the production of geometries that cannot be produced using conventional manufacturing methods.
Complexity can thus be rethought.
The metal powder is applied layer by layer and the lasers only weld the component and the support structures. The remaining powder can be reused after reprocessing.
No molds or tools required.
Customized components can be produced individually and easily.
Cost-effective as no expensive tools are required.
Bionic complex structures enable lightweight and stable components.
Direct conversion of CAD data into prototypes. Fast iteration and optimization.
Production of components with internal media routing/channels or cavities for improved functionality.
Rapid implementation of new ideas promotes the development of innovative concepts.
Selective Laser Melting, often referred to as SLM, is an additive manufacturing process that, unlike conventional manufacturing methods, builds up the workpiece layer by layer.
The digital model is aligned in the installation space and the necessary support structures are generated for the process.
Powder layers 30-120 micrometers thick are applied in each coating process.
Several lasers fuse the metal powder, only in the area of the component, layer by layer until the component is finished.
After each layer, the platform is lowered by the layer thickness and the process is repeated.
Excess powder is extracted, the support structure is removed, surfaces are sanded – followed by heat treatment and blasting.
The fastest way from concept to component:
We take the final series production process into account right from the concept stage in order to exploit the full potential of 3D printing.
Standardized processes are required for optimum development results:
In 2016, we recognized the potential of 3D printing for our development process.
We invested in two EOS M290 machines.
The technology proved to be an ideal addition to our business field.
Another logical step into the next dimension followed in 2022 – an SLM 500
We print cost-effective components for installation tests on suitable FDM printers.
Depending on the material, the EOS can be retooled quickly, making it ideal for the production of individual complex components.
The SLM offers high precision and high throughput rates thanks to the larger installation space, ideal for small series production.
Our FDM 3D printers combine the latest printing technologies and are an indispensable tool for innovative engineers:
By using state-of-the-art 3D printing, we optimize the function, weight, material consumption and lead time of your components. And all of that in just six steps.
Printed components were successfully used in the world’s toughest rally.
The drive developed for HERO Motorsport was designed for additive manufacturing from the outset in order to exploit its full potential.
The 1st place in the overall standings confirms this step.
In 2023, HC-Innovation supported the Joanneum Racing Team with 3D-printed components.
The wheel carriers were bionically optimized, which significantly reduced the overall weight of the vehicle.
The team achieved several top placings and overall victories.
Are you missing a cylinder head for the complete restoration of your classic car? With our offer for faithful reproductions using reverse engineering and 3D printing, nothing stands in the way of your next ride.
Every requirement needs the right material – which is why we use a wide range of high-quality base materials.
Our experts will be happy to advise you on the optimum material for your application.
Discover our comprehensive range of services and find out how we accompany your components from idea to realization. Our integrated approach enables us to optimize every step of the process. This is how we develop efficient, tailor-made solutions for you.